Centralized grease lubrication programs are broadly used in industrial and heavy-duty mobile tools functions to lubricate a number of points on a machine.
These programs range from a easy single-port lubricator to complex dual-line, reversing items using timers and alarms to deliver grease reliably to hundreds of grease points.
The design parameters of centralized grease programs embody the volume and frequency of grease required at each point, the number of points requiring grease, working conditions, pump pressure, line diameter and distance to the grease points.
When used and maintained correctly, centralized grease techniques may also help enhance technician productiveness and simplify equipment maintenance processes. The next is a comprehensive overview of centralized grease programs and the benefits they offer, the varied types, concerns to watch out for and tips about how one can maintain them properly.
Advantages of Centralized vibrating grease pump
Centralized grease methods are designed principally to make the work environment safer for maintenance personnel by simplifying the process of accessing remote grease factors, particularly in confined spaces, when equipment is in operation. Nevertheless, the first profit is derived from the continual software of small amounts of grease resulting in improved gear life, due to the uniform provide of grease.
Hand application is typically carried out sometimes and should end in uneven quantities of grease being applied, which can lead to overgreasing resulting in damaged seals and elevated bearing temperatures caused by grease churn.
It can be crucial for maintenance professionals to realize that many centralized grease programs have lengthy lines, precise metering valves, fittings and quite a few connections that may malfunction because of vibration, air entrainment and different environmental impacts. Thus, rigorously monitoring and maintaining the techniques on a consistent foundation is critical.
Types of Centralized Grease Techniques
Centralized grease lubrication programs are designed to lubricate the broadest range of stationary and mobile equipment. Because the lubrication utility turns into more complicated, the design of the system additionally becomes more complicated as additional options are added.
Most centralized grease techniques fall into categories. The first is a direct system in which a pump is used to pressurize the grease and meter it out to the applying point. The second and more complex type is an indirect system in which a pump pressurizes the grease. Valves built into the distribution line are then utilized to meter the grease into the bearings.